Custom Wire Extrusion

No tube? No problem!

In addition to a variety of tubing products, New England Tubing also offers wire extrusion in a wide range of compounds and colors. We can insulate single wires or cables in either round or flat/shaped geometries.

New England Tubing Technologies is an industry leader in process quality control metrics. Every extrusion output that drives quality is understood and monitored in live time with process controlling feedback, SixSigma controlled processes, and cell manufacturing.

For sensitive products that require strict environmental monitoring and control of endotoxins and contaminants, we offer clean room extrusion in our ISO 14644-1:2015 Class 8 environment.

Insulated wire is typically supplied in a continuous length on a spool but can be cut to specific lengths with additional stripping services depending on design.

Wall Thickness Range

0.0005” – 0.060” (0.0127mm – 1.524mm) depending on cross-sectional size

Common Extrusion Materials

  • PVC
  • HDPE
  • LDPE
  • Polyurethane
  • Nylon
  • PEBAX®
  • FEP
  • PFA
  • ETFE
  • PEEK
  • TPE
  • Custom compounds and other thermal plastics
five extruded wire pieces in rainbow colors
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New England Tubing Advantages

two black spools with flattened stainless steel wire on them

Flat Wire Manufacturing

Vertical integration at it's very best.

clean room environment at New England Tubing Technologies

Clean Room Environments

Sometimes the environment makes all the difference!

two designers collaborating over a design on paper

Design Assistance and Prototype Projects

We're here to help from design through production.

Precision custom tubing for demanding applications

Partnering with innovators to deliver high-performance medical and industrial tubing. Engineered to meet your exact specifications with unmatched expertise and support.

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